A framework supporting life-cycle guidance for fabricating micro components by compression moulding

Abstract

Micro-products and components are rapidly increasing in a range of sectors. This demand requires industrial technologies capable of mass producing polymer micro products at a reasonable price. These two requirements are satisfied by the use of replication technologies such as micro compression moulding (μCM). A literature review that we conducted revealed that there is indeed little if any work explicitly related to the domain of micro compression moulding. In addition, a design methodology in micro manufacturing is still in its infancy and that there is a shortage of relevant DFX guidelines. Thus, this research aims at developing a framework for a computer-based tool whereby micro-product stakeholders are guided to select the correct mould features, material, machine and process parameters for fabricating components via micro compression moulding. The paper presents a framework developed to meet this goal. A proof-of-concept tool has also been implemented based on this framework. This tool was evaluated by typical case studies and also presented to a number of experts in the field. Preliminary evaluation results provide a degree of evidence that technology based on the framework contributes a step towards providing guidance for the design and manufacture of mould tools for fabricating μ-components by compression moulding. Another contribution of this paper is the preliminary fabrication platform using μCM. Future work is however required mainly to assess the economic feasibility of the fabrication platform, to address the limitations of the implemented tool, and to assess its effectiveness in practice.