The materials used in 19th and 20th century plasters : from lime and gypsum to Portland cement

Abstract

The earliest plasters known to us were lime-based. Around 7500 BC, the people of 'Ain Ghazal in Jordan used lime mixed with unheated crushed limestone to make plaster which was used on a large scale for covering walls, floors, and hearths in their houses. Often, walls and floors were decorated with red, finger-painted patterns and designs. In ancient India and China, renders in clay and gypsum plasters were used to produce a smooth surface over rough stone or mud brick walls, while in early Egyptian tombs, walls were coated with lime and gypsum plaster and the finished surface was often painted or decorated. Modelled stucco was employed throughout the Roman Empire. The Romans used mixtures of lime and sand to build up preparatory layers over which finer applications of gypsum, lime, sand and marble dust were made; pozzolanic materials were sometimes added to produce a more rapid set. Following the fall of the Roman Empire, the addition of marble dust to plaster to allow the production of fine detail and a hard, smooth finish in hand-modelled and moulded decoration was not used until the Renaissance. Around the 4th century BC, the Romans discovered the principles of the hydraulic set of lime, which by the addition of highly reactive forms of silica and alumina, such as volcanic earths, could solidify rapidly even under water. There was little use of hydraulic mortar after the Roman period until the 18th century. Plaster decoration was widely used in Europe in the Middle Ages where, from the mid-13th century, gypsum was used for internal and external plaster. Hair was employed as reinforcement, with additives to assist set or plasticity including malt, urine, beer, milk and eggs. In the 14th century, decorative trowelled plaster, called pargeting was being used in South-East England to decorate the exterior of timber-framed buildings. This is a form of incised, moulded or modelled ornament, executed in lime putty or mixtures of lime and gypsum plaster. During this same period, terracotta was reintroduced into Europe and was widely used for the production of ornament. In the mid-15th century, Venetian skilled workers developed a new type of external facing, called marmorino made by applying lime directly onto masonry.