Distributed m-CHP generation from a small scale concentrated solar power installation

Abstract

The present work describes the realization of a modular 1-3 kWe, 3-9 kWth micro Combined Heat and Power (m-CHP) system based on innovative Concentrated Solar Power (CSP) and Stirling engine technology. The cogeneration of energy at distributed level is one of leading argument in large part of energy policies related to renewable energy resources and systems. This CSP m-CHP will provide electrical power, heating and cooling for single and multiple domestic dwellings and other small buildings. The developed system integrates small-scale concentrator optics with moving and tracking components, solar absorbers in the form of evacuated tube collectors, a heat transfer fluid, a Stirling engine with generator, and heating and/or cooling systems; it incorporates them into buildings in an architecturally acceptable manner, with low visual impact. Some good results have already been achieved, while developments on several technology subcomponents will be finalized through first part of 2013. Two Cer.Met. have been modelled, realized and tested. The up scaled receiver, in form of Cer.Met. coating based on TiO2 - Nb, has been confirmed an absorptance of 0.94 and emittance of 0.1 (@350C). A second Cer.Met. coating based on SiO2 - W has demonstrated an absorptance of 0.93 and emittance of 0.09 (@350C). A full-evacuated solar tube has been designed and realized, with absorber of 12 mm in diameter and length in 2 meters. The system is provided of a concentration ratio 12:1, and a single module is 200 cm long, 40 cm wide and 20-25 cm high. Two or more modules can be combined. The evacuated solar tube, located on the focus, has the selective absorber on a tube of 12 mm in diameter. A very thin glass mirror has been developed (< 1 mm). The overall mirror reflectivity has been measured, the verified value is 0,954. Research has proposed a high energy density, double acting Stirling engine, provided of innovative heat exchangers realized through Selective Laser Melting process. The engine is a low speed (250 RPM), high pressure (130 Bars) and compact solution able to be run at 300C and generate 3,5 kW nominal power. The solar technology has been fully proven in a demonstration site. The solar plant has been installed in Malta, by Arrow Pharm company, supplying the industrial process of generated steam at 180C and 3.5 absolute pressure in a first phase and supporting the tests of improved technologies at a second stage. The solar collector's efficiency is around 50% in presence of 900 W/m2 of direct solar radiation and at 300C. During 2013, solar evacuated tubes with innovative Cer.Met. coating, together with new thin glass mirrors has upgraded the demonstration site, together with a new and innovative low temperature difference and high energy density Stirling. By end-2013, the system has been demonstrated. At the beginning of 2014 it will be transferred to Trento for further optimization, with the overall objective to achieve a minimum of 65% in solar collectors efficiency at 300C, and 12-15% of overall electrical efficiency by the Stirling cycle. The actual work is part of a FP7 European Funded project, DIGESPO